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Process Safety Management Course Module

This video course shows how to build and run an effective Process Safety Management (PSM) program in plants. It teaches workers how to create and follow safety rules, do risk assessments and use preventive controls so that chemical accidents are less likely. The videos also promote a strong safety culture, more reliable operations and better protection for people, nearby communities and the environment.

Process Safety Management Course Modules

PSM INTRODUCTION

TIME DURATION 21 MINUTES

This video explains what process safety management is and why it matters for anyone working with dangerous chemicals. You will see how PSM helps prevent leaks, fires and explosions and how it can reduce the number and seriousness of incidents. The module also gives you a basic overview of the PSM requirements and the main tools used to build a good safety system in your plant.

PROCESS SAFETY INFORMATION

TIME DURATION 9 MINUTES 40 SECONDS

In this video you learn why clear and complete process information is so important for safe work. It shows what information workers need about chemicals, equipment and procedures and how easy access to this data helps everyone understand the risks. The module helps you see how good documents and drawings reduce confusion and support better decisions.

PROCESS HAZARDS ANALYSIS

TIME DURATION 11 MINUTES 46 SECONDS

This module explains, with simple examples, how a process hazard analysis (PHA) helps find problems before they cause an accident. You will learn how to spot what can go wrong in a process and how to choose controls to reduce the risk. The video makes it clear why early hazard identification is one of the most powerful tools for preventing chemical incidents.

OPERATING PROCEDURE

TIME DURATION 8 MINUTES 13 SECONDS

This video shows that many accidents happen when people do not have clear instructions or do not follow them. You will see why written operating procedures are needed for every important task and how they guide safe start up, normal running and shutdown. The module helps you understand how good procedures support new and experienced workers to work in a consistent, safe way.

EMPLOYEE PARTICIPATION

TIME DURATION 9 MINUTES 53 SECONDS

In this video you learn why safety improves when employees are actively involved, not just following orders. It explains how sharing ideas, reporting hazards and joining safety meetings helps the company find problems early and fix them. The module also shows how participation programs benefit both the organization and you as an individual worker.

EMPLOYEE TRAINING

TIME DURATION 14 MINUTES 3 SECONDS

This module explains that PSM only works when people are properly trained. The video shows how training builds knowledge about processes, hazards and emergency actions so that workers can do their jobs safely and with confidence. You will see why ongoing video training is useful: you can replay topics, refresh your memory and keep your skills up to date.

PRE STARTUP SAFETY REVIEW

TIME DURATION 10 MINUTES 21 SECONDS

In this video you learn what must be checked before starting a new or modified plant section. It explains how a pre startup safety review confirms that equipment, procedures and training are ready and that nothing important has been missed. The module helps you understand how this final check reduces start up problems and makes new projects safer.

MECHANICAL INTEGRITY

TIME DURATION 7 MINUTES 50 SECONDS

This module explains that mechanical integrity is about keeping equipment in good condition, not just repairing it after it breaks. The video shows how inspection, testing and preventive maintenance reduce failures, leaks and unplanned shutdowns. You will learn how your role in inspections and reporting defects protects both the plant and your own safety.

HOT WORK PERMIT

TIME DURATION 12 MINUTES 6 SECONDS

In this video you see why jobs like welding and cutting are a major fire risk in industrial plants. The module explains how a hot work permit system checks gas levels, fire protection and supervision before work begins. By watching real life style examples, you learn what to look for so hot work can be done safely and without surprises.

MANAGEMENT OF CHANGE

TIME DURATION 13 MINUTES 27 SECONDS

This module shows that even small changes to equipment, materials or procedures can create new dangers if they are not reviewed. The video explains the steps of a simple management of change (MOC) process and why every change should be recorded and checked. You will understand how following MOC protects you from unexpected risks when something in the plant is modified.

ACCIDENT INVESTIGATION

TIME DURATION 17 MINUTES 4 SECONDS

In this video you learn why every incident and near miss should be investigated, not ignored. The module shows how to collect facts, look for root causes and agree on actions that stop the same problem from happening again. It underlines that good investigations are about learning and prevention, not blame.

EMERGENCY MANAGEMENT

TIME DURATION 27 MINUTES 37 SECONDS

This module prepares you to react correctly when something goes wrong. The video explains alarms, evacuation, communication and how to use emergency equipment, using simple scenarios and visuals. After watching, you will better understand your role in an emergency and how quick, calm actions can save lives and reduce damage.

COMPLIANCE AUDIT

TIME DURATION 12 MINUTES 11 SECONDS

This video explains why regular audits are needed to check if safety systems are really working. You will see how audits find gaps, track actions and help the company improve step by step. The module shows how honest audits protect you by keeping procedures, training and equipment up to standard.

CONTRACTOR SAFETY

TIME DURATION 10 MINUTES 24 SECONDS

In this module you learn why contractors must follow the same safety rules as permanent staff. The video explains what information, induction and supervision contractors need so that their work does not put anyone at risk. It also covers how both the company and the contractor share responsibility for safe work.

TRADE SECRET

TIME DURATION 6 MINUTES 16 SECONDS

This video explains what trade secrets are and why companies protect them, but also why essential safety information still has to reach workers. You will learn that you can get the data needed to work safely, even if some business details remain confidential. The module helps you understand your rights and duties when handling sensitive process information.